IN-DIE TAPPING - PRONIC
Whatever your technical constraints, we have a solution for you:
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Single and multi- tap units, with very fine pitch and/or small center-distance, at (very) high speeds, bottom-up or at unusual angles.
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Units dedicated to a die or a part: the solution is optimized to your constraints and environment.
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In soft (brass) or very hard materials (DP1000).
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For simple through the material thickness tapping or large collets (20 passes), with adapted lubrication (micro lubrication, through the center).
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With reusable single-tap units for single applications or up to 4 taps: for pieces often in restricted volumes in several tools, so as to optimize your investment or secure and standardize your equipment.
FUNCTIONS AND FEATURES​
Tap in any direction
Close Center Distance
Quick approach function
Strip follower capability
Piloting Function
Clamping fucntion
Superior output capability
REUSABLE AND MODULAR SINGLE TAP UNIT
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ST Range
Fully reusable and easy to integrate, this newly design product line integrates the functionality of the complete tapping station.
The ST line includes different tapping unit models, with a version that integrates the strip following function (up to 45mm), thereby simplifying the die design and set-up of the tool. With their modular design, the ST units are easily reused and can be used to increase the flexibility for multi-tap applications or moved easily from one die to another. Not only do you accelerate your ROI, but you also secure your production.
Available in Mechanical and Servo-motor versions.
Tapping capacity from M3x0.5 to M12x1.75 in standards DIN, ANSI or JIS; other dimensions possible.
FOR SPEED AND SMALL THREADING PITCH
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B / B+ Range
Particularly compact tapping units dedicated to single-tap applications at very high output rates. Particularly at ease with high speed stamping applications (up to 200 strokes/min) and/or with small taps (S0.8x0.2mm for example), these units are based on our patented planetary gear technology to obtain such performances.
Available in Mechanical version.
Tapping capacity from M1.7x0.35 to M6x1.00 in standards DIN, AINSI or JIS; other dimensions possible.
COMPACT SOLUTION FOR MULTI-TAPPING APPLICATION
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TK Range
The line of compact multi-tap tapping units that can do everything. Whether the part is fitted with vertical, horizontal or inclined taps, small center-distance, different tapping diameters and many other particularities, this custom-made tapping unit will be able to meet your needs in the best possible conditions. The TK units integrate perfectly into your environment, whether the part is produced in a progressive die, a transfer die or others.
Available in Mechanical and Servo-motor versions.
Tapping capacity from M3x0.5 to M12x1.75 in standards DIN, ANSI or JIS; other dimensions possible.
TAILOR-MADE TAPPING MODULE AND FULLY EQUIPPED
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XT Range
The ultimate Tapping Station module built by the specialist. Even more refined than the TK range, these modules simplify the set-up of the tapping station when clamping, piloting, strip guiding, and tapping functions are particularly overlapping. You will obtain, beyond unique responsiveness, the most adapted solution in terms of performance and compactness. On the quality side, each module includes a systematic control of the tap presence which stops the press at the first defect and avoids production of poor-quality parts.
Available in Mechanical and Servo-motor versions Tapping capacity from M1.7x0.35 to M12x1.75 in standards DIN, ANSI or JIS; other dimensions possible.
ACCESSORIES
High performance accessories for in-die tapping.
M400 MOTION CONTROLLER AND TROLLEY
The key element of any servo-driven tapping solution, the M400 is a modular and upgradable product capable of piloting of up to 4 motors. With a modern and ergonomic interface, it can control, beyond tapping, the collection of movements and sensors necessary for the solution to succeed and to simplify connections to the press. The trolley will allow you to stock and move the control unit, lubrication system, cables, tapping heads, etc,... In total comfort.
TAP TRAVEL DETECTORS - DETEC
Producing and delivering defect-free parts is an absolute necessity today. To take on this challenge, PRONIC has developed a product called DETEC. Installed on the other end of each tapped hole, it verifies the limit of tap travel and sends a signal to the press or the M400 tapping control mechanism: if this signal is NOK then the press stops.
MICRO-LUBRICATION NOZZELS - MICROLUB AND CENTROLUB
To guarantee the longest possible tap life, outside oil quality, the most important factor is the means of delivery of the lubricant to the tap. Among the different techniques available, PRONIC has chosen a solution by micro-lubrication that, as well as guaranteeing the longest life possible, limits oil consumption, thereby lowering the price per part.
For certain applications (reinforced collets, for example), lubrication through the center of the tap gives the best performances and leads to parts being kept very clean, thus avoiding in certain cases the washing operation.
ROLL FORMING TAPS - JARVIS CUTTING TOOLS
With or without flutes, prepared for lubrication through the center or not, the taps sold by Accufacture are developed specially for in-die tapping and made in the USA by Jarvis Cutting Tools. Strengthened by more than 10 years of cooperation, we are capable of bringing you the strongest taps for the toughest application.
